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Designed to meet all your balancing needs

with the Balanset-1A Device

Getting the Equipment Ready

  • accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.
  • Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.

Mounting the Sensors

  • Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings.
  • Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading.

Software Startup

  • Initiate the Balanset program on your computer.
  • Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements.

Taking Baseline Vibration Readings


2-Camera_01

  • Operate the rotor at its intended working speed.
  • The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition.

Mounting the Test Weight


3-Camera-2_01

  • Halt the rotation and mount a test weight at a designated position on the rotor, with the weight's value entered into the software (usually in grams).
  • Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase.


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Determining the Corrective Mass

  • Using the acquired measurements, the program automatically determines the required corrective weight's mass and angular position.
  • These parameters are displayed on the screen as numerical data and graphs.


Bs1 Manual

Installing the Correction Weight

  • Attach the computed compensating weight to the rotor as indicated by the software's output.
  • You can conduct interim measurements to confirm that the imbalance is decreasing as expected.


1-Camera-2_01

Final Check and Balance Confirmation

  • With the compensating weight attached, operate the rotor and assess the level of any residual vibration.
  • If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.
  • Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.

Report Generation

  • All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.

Final Recommendations

  • Double-check that all weights and sensors are securely fastened.
  • Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations.
  • If the rotor is part of a complex mechanism, verify the proper interaction of all its components.

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Our website about Balancing of multistage turbine rotors
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